Slotted floors: how to make concrete slatted floors for a pigsty with your own hands

In animal husbandry, cleanliness is the key to the health and comfortable living of pets. The ease and speed of cleaning the home of farm animals largely depends on how and what the floors are made of. For example, slatted floors will provide the most convenient way to remove manure from a barn or pigsty. How to install it yourself? What does that require? Read more below.

Slotted floors in a barn

Slotted floors

What kind of coating is this and why is it needed?

Slotted floors for pigs or cattle are a complex, two-level engineering structure, where the animals themselves are located on the upper level, and the lower level is made in the form of baths and channels for collecting and discharging animal waste products.

This type of coating can be made from different materials, these can be reinforced concrete structures, cast iron or galvanized iron and special plastic. The choice of material largely depends on the weight, size and age of the animals. The coating itself is assembled from slabs of various sizes and thicknesses, having slots 10 to 20 mm wide into which waste leaks.

Zemlyanoy

The cheapest option for a pigsty. This is where the advantages end. But there are more than enough shortcomings:

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• does not retain heat, cools instantly, has difficulty warming up in cold weather;
• absorbs urine and odors;
• mixed with manure: it is unclear where the waste ends and the floors begin;
• easily torn apart by pigs, who can dig under the wall of the pigsty and escape.

When considering this option as a temporary solution, keep in mind: when you want to install another type of covering, you will have to dig to a decent depth and remove the soil. He will be completely saturated with urine and ineradicable odors.

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Types of floors

Concrete floors

Reinforced concrete floors made using the slotted principle are now the most popular, because their price is the lowest compared to other types, plus high-quality slabs will serve you for at least 15 years, without additional repairs.

Important: it is economically profitable to equip a slot covering for group housing of animals. If you keep 1 - 2 pigs or cows, building such a structure is not economically feasible.

But concrete also has significant limitations; this coating is intended more for keeping adult animals, single, dry-bred queens or fattening pigs. Slotted floors for cattle (cattle) are also most often made on the basis of reinforced concrete slabs, since, along with their low price, such slabs can withstand heavy loads, depending on the type of slab, up to 600 kg per m².

Concrete slot block.

Plastic coverings

Relatively recently, plastic panels have appeared on farms. The covering is quite comfortable; its design takes into account additional ribs to prevent the animals from slipping. The plastic itself is quite warm, and thanks to the special coating, waste practically does not linger on it.

But such slabs are not designed for heavy loads. The combination of all these qualities makes this floor ideal for keeping suckling or growing piglets.

Interfacing of plastic plates.

Metal floors

The metal floor on farms can be made of cast iron or galvanized iron, but this is rarely used. Its temperature readings do not allow it to be used everywhere, because the metal takes away heat from animals.

But it is precisely this property of the metal that is used when arranging the floor for a nursing sow. The fact is that during lactation the animal’s temperature increases and the metal floor protects from overheating.

But when arranging a floor for a sow, only the covering underneath, the lair, is made of metal, and such slabs must have, in addition to cracks, additional hatches for quick waste removal. The rest of the covering for the piglets is made of plastic slabs.

You can also use plastic-coated metal plates; they have the best characteristics and are considered the most durable, but they have the highest price.

What materials and tools will be useful?

For each element of the building you need to prepare your own material:

• Foundation and floor. Cement and sand are often used to fill the foundation. The coating itself may vary:
• Wooden. Made from edged boards 50 mm thick. They are nailed to each other closely or with a small gap. Such flooring is non-slip and warm, but absorbs odors and urine, and also swells from increased dampness and quickly collapses.
• Concrete. The best option, since the surface of such a floor is smooth, does not absorb water and odors, is easy to clean and is not afraid of high humidity. The disadvantage of concrete is that it does not retain heat well, so it needs to be insulated for the winter using boards or roofing felt. The floor can also be made heated (heated by water heating, from electric cables) or multi-layered (with heat-insulating layers).

Asfaltov. This coating is non-slip, quite warm and reliable, but it is porous and difficult to clean, so particles of dirt remain in the pores. Over time, acids and alkalis eat away at the floor, causing it to become sticky. Earthy. The only advantage of this floor is its low cost. It has many disadvantages - it is cold, quickly absorbs urine, mixes with manure and retains an unpleasant odor. You also need to take into account that pigs love to dig, so they can dig between the walls and escape. Therefore, an earthen floor can only be a temporary solution, but if you install another flooring, you will have to remove a decent layer of soil to remove the smell of manure. Brick. This coating retains heat better than concrete, but at the same time has all its advantages. The disadvantage is that it is expensive, so in order to save money, you can use used bricks. They are laid tightly next to each other in a “herringbone” pattern on compacted soil, and the cracks between them are filled with soil. Walls. They need to be built from a material that does not allow heat to pass through it. The most popular options are bricks, rubble stones, thick beams or logs, and gas silicate blocks. To quickly build a pigsty, you can use modular or sandwich panels, but their purchase and installation will significantly increase the final cost of construction. To calculate the amount of material required for the construction of walls, use the formula K = ((Lc x hc - Pc) x tc) x ((1000000 / (Lb x bb x hb)), where:

• Lс – length of walls;
• hс – height of walls;
• Рс – area of ​​window and door openings;
• tс – wall thickness;
• Lb, bb and hb are the length, width and height of the blocks, respectively.

Roof. It is best to cover the roof of a building with slate, since it fits easily and reliably on the rafter system. To calculate the optimal number of sheets of material, the length of the slope must be divided by the width of the slate section, and the resulting value multiplied by the result of dividing the width of the slope by the length of the material. The ceiling can also be covered with reinforced concrete slabs and boards, and sawdust and sand can serve as good insulation.

Having dealt with the materials, you need to prepare the tools and fasteners:

• a bayonet shovel for digging a trench and a shovel for leveling concrete:
• axe;
• hacksaw;
• hammer and nails;
• saw;
• screwdriver, self-tapping screws, bolts, screws;
• metal corners;
• perforator;
• building level and tape measure.

Conclusion

Slotted floors for pigs are a relatively simple matter. Although we do not recommend saving too much here, because you are not building a farm for 1 day, and the floor bears perhaps the heaviest load. And then, by installing a clean, comfortable covering for animals, you will not only work less, but also get stable daily weight gain by your animals.

Knauf Tribon floor screed

The video in this article clearly shows the options for using slot covering.

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Selecting a location

It is better to build a pigsty near a forest.
You need to set up pigsties on an elevated, flat or hilly place. Lowlands are excluded: the barn is already very humid and flooding will turn the pigsty into a swamp.

It is better to build a shed near a forest or a strip of green space so that the latter protect the building from the wind.

Hygienic requirements are taken into account: the barn must be no less than 15 m from any other building. The direction of the wind should also be taken into account: the smell of the pigsty should not reach a residential building - your own or a neighbor's.

Prices for slatted floors from the manufacturer

When purchasing slatted floors for pig farms or barns, you should carefully consider the options. When choosing slatted floors, it is necessary to take into account the hygienic conditions in the pigsty or barn. Compliance with these conditions contributes to the health of the livestock and increases the profitability of the pig farm or barn.

For wholesale and retail prices, please contact the manager by calling 8 499 677 14 46

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For wholesale and retail prices, please contact the manager by calling 8 499 677 14 46

.

Armplast plastic slatted floors

Orange sections are used for housing sows

Green sections are used for keeping suckling piglets with a sow and growing piglets

Black sections are used to keep growing piglets

Fiberglass logs for slatted floors Armplast

Designed for installation of slatted floors.

The final price for products is determined based on the terms of delivery: quantity, terms of payment and place of shipment

Check prices with the manager

Concrete floors for pig farms

Concrete floors for manure removal for pig farms are a reinforced concrete structure made of waterproof fine-grained concrete with additives that increase water repellency and increase resistance in aggressive environments. The length of the product can be changed in accordance with the customer’s project from minimum (500 mm) to maximum (3000 mm). Manure removal grates comply with GOST 13015-2012.

Concrete floors for barns

Concrete slatted floors for the construction of new and reconstruction of old buildings of barns (size in length - from 50 to 360 cm, in thickness - from 8 to 16 cm). The load-bearing capacity of manure removal grates for barns is more than 900 kg per 1 m².

Concrete beams for laying reinforced concrete slatted floors

Concrete channel partitions for pig farms and barns

Metal floors

Slotted cast iron gratings for cowsheds and pig farms. Designed to close channels inside livestock buildings.

Cast iron slatted floors are installed directly on special guides (joists), held on them with the help of hooks. The distance between the logs is regulated and can vary from 200 to 600 mm, depending on the degree of load in a particular workshop.

The final price for products is determined based on the terms of delivery: quantity, terms of payment and place of shipment.

Ideal price = quality

Work without intermediaries - no overpayments!

All products undergo many levels of quality control at each stage of production

Delivery to the site just in time throughout Russia and the CIS

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Slotted floors for livestock farming

Modern agricultural farms are complex production facilities that require good technological equipment. To ensure a streamlined and high-quality livestock breeding process, slatted floors are used. This is a convenient floor covering through which animal waste is self-removed. These are engineering structures consisting of two levels. The first is a platform for animals, the second is a manure disposal area.

Slotted floors come in several types; they are made of concrete, metal and plastic, the variety is determined by the needs of the customer.

You can order slatted floors for pig farms and barns by filling out the application form on our website or by phone. We are ready to answer all your questions about purchasing products by phone 8

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Benefits of slot covering

Unlike solid flooring, which until recently was ubiquitous, slotted flooring has a number of major advantages.

By installing a similar structure in a pigsty, you can dramatically reduce the risk of animal disease. Observations have shown that colds and intestinal ailments pass more easily and without complications

Having a slatted floor in a pigsty helps increase weight gain. This figure is 80 g per day for fattening animals, and 50 g for growing livestock.

The installation of such a floor also makes it possible to save on electricity, reducing its consumption by almost half

The floor is also convenient because you have to spend much less water to remove manure. Water consumption is reduced by about 5 times

Floor requirements

In order for pigs to live freely in the barn and gain weight, they need comfort. The indoor microclimate largely depends on the design and material of the floor in the pigsty. Its cleanliness, compliance with sanitation and hygiene requirements is the key to the health and high productivity of the livestock.

Therefore, strict requirements are imposed on flooring. It should be:

Slotted floors are made from various materials. The most popular are cast iron, plastic or concrete. Sometimes different options for such floors are possible.

Bedding in a pigsty

Bedding in a pigsty is necessary.
No matter how perfect the floor is, animals still need a layer of bedding material for their health and comfort. The two most successful bedding options are described below. p, blockquote 22,0,0,0,0 —>

Disinfectant

A popular type of non-removable bedding for pigs is a disinfectant. Helps save time and effort on removing livestock waste and processing manure. Only one person can handle cleaning with a disinfectant when there are a large number of pigs.

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The litter is created from straw and sawdust, then a culture of special bacteria that process manure is added to it. During this processing, bacteria (and they multiply quickly in conditions of abundant nutrition) produce a large amount of heat. The farmer receives sewage treatment with additional heating of the room from below.

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You can purchase such bacteria in farm stores, veterinary pharmacies, or order them online directly from manufacturing companies. The use of the drugs does not require any special skills, the main thing is to follow the instructions included in the kit.

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Fermentation mat

This litter is the most modern and farmer-friendly option for deep, permanent litter. Its two advantages are complete safety and self-maintenance of cleanliness. Manure and urine are broken down in the deep layers of the litter by lactic acid photosynthetic bacteria. These microorganisms are safe for animals and humans; they do their job well, leaving neither dirt nor odor.

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Fermentation bedding will last up to 5 years without replacement. This is a tangible saving of time and effort for the farmer. On small farms, the use of such a floor may even eliminate the need for hired workers to perform regular cleaning of the premises. This is additional savings.

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When used, the morbidity and mortality of piglets is reduced, since under these conditions, manure does not become a source of infectious diseases in young animals.

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Concrete floors

If there are a lot of pigs at a pig farm, then the best covering is concrete or reinforced concrete. Thanks to its strength, it is capable of:

Among the minuses it is worth highlighting the following:

Slotted concrete floors for pig farms

Concrete slatted floors

Concrete slatted floor slabs

Concrete slatted floors

Metal coatings

The slatted floor can be made of metal. This is a rare form of coating, but more acceptable than concrete. This coating is made from cast iron or galvanized iron.

Cast iron floors are uncomfortable, they are cold and require constant heating. This type of flooring would be a good option for sows during lactation. At this time they are restless, and the cold metal floor can calm her down.

As a rule, metal floors are gratings made of galvanized iron, a material that distributes the load well, is lightweight, its coating is environmentally friendly, zoo-hygienic, durable, thanks to galvanizing, and resistant to the aggressive effects of animal waste. Metal slatted floors are very wear-resistant and do not wear out for a long time, given the high loads, especially from ungulates. Such floors do not crack, metal does not absorb moisture or odor. Cleaning metal slatted floors is convenient and inexpensive; waste products are easily removed from the floors with water, do not deform, and do not lose their shape.

Cast iron slatted floors

Cast iron slatted floors

Metal slatted floors

Cast iron slatted floor

Instructions

In order not to reinvent the wheel and avoid possible mistakes, it is better to use these instructions, it will be a good hint when laying the floor with your own hands:

• Floor strips are cut from 5 mm iron sheets. The number of blanks is determined by measurements. The width of the slots is taken into account, about a centimeter, one and a half in each row. Enough iron strips are cut to form a lattice covering the entire pen. Each strip is 10 cm wide.
• Then these strips are welded together into a solid lattice structure. The tapes are laid in a lattice on top of each other. Pigs are clean and usually defecate in one part of their home, so the place where she will constantly be and sleep must be covered with any material that can retain heat, wooden or plastic shields will do.
• When the plane is ready, it’s time to move on to welding the sides on the sides so that the contents of the feeder and straw do not fall out of the stall. Some people make it simpler: sheets of galvanized iron are placed on the bathtubs under the pen. This option is more economical in terms of time and effort.
• The number of lower supports depends on the size of the section, but 5 is a minimum, 4 in the corners and one in the middle, this will protect it from sagging. The length of the support corresponds to the height of the waste tank. They need to be adjusted to the level, otherwise the stove will start to play, and this is dangerous for the animals.
• After the grate is installed, feeders and water containers are placed on it. A flooring made of the selected material is applied to the resting place. It can be made removable, then cleaning will be easier.

It is up to the farmer to decide what flooring to use in the pigsty; it is important to do it correctly, and then his charges will blissfully feel comfortable and quickly gain weight, and when you manage to do it yourself, this is also a significant saving, and a novice pig farmer needs it . Watch this video on YouTube

Watch this video on YouTube

Plastic floors

Plastic floor coverings are becoming leaders in use. They are popular because:

This type of slatted floor is used for piglets that are with the sow and are being raised. Plastic slatted floors are designed for animals of average weight. It is impossible to make such flooring with your own hands.

Slotted floor for pig farms

Plastic slatted floor

High-quality slatted floors Armplast

Plastic slatted floor

Plastic slot grille

Plastic Farm Flooring

Final part

Pig farming is considered the most profitable today. In order for a pig farm to generate a stable income, it is necessary to provide adult pigs and piglets with everything they need. The most important thing is a warm house in which the pigs will not be cold in winter. One of the important points in the construction of a building is the foundation and flooring, because it is on the floor that animals go to the toilet, and inappropriate hygiene and cold flooring can lead to infection of livestock with infectious diseases. For more detailed information, you can watch the training video material.

https://fermhelp.ru/texnologiya-ukladki-i-raznovidnosti-polov-v-svinarnike/ https://pol-pro.com/poly/shhelevye-poly-dlya-svinarnika-svoimi-rukami.html https:/ /fermoved.ru/svini/pol-svoimi-rukami.html

Installation

All modern slatted floor systems consist of standard elements, this allows you to combine different types of grates and the required sizes, while easily adapting the floor to specific requirements: from farrowing to fattening.

All types of grates for livestock farming are simple and easy to install. They have special tongues and grooves for construction into longer floor coverings. Supports made from stainless steel or galvanized strips are usually used as a supporting system. This design has good load-bearing capacity and long service life. Its installation is very simple and can be done manually. The design of slotted floors provides for an optimal combination of the area of ​​slotted openings and lintels. This allows you to maintain constant cleanliness, since the floor with such a design feature is easy to clean and wash.